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American Battery Solutions Final Verification Testing Engineer in Lake Orion, Michigan

Job Summary The ( FVT) Final Verification Testing Engineer is a highly technical, but very hands-on role that needs high competence in battery technology, validation & software experience, as well as database and automation controls. The ( FVT) Final Verification Testing Engineer will work closely with HW & SW engineering to comprehend the workings of the battery as well as design and build testing equipment independently. Responsibilities * End of Line (EOL) manufacturing/Validation Engineer for electric vehicle and hybrid vehicle batteries. * EOL test specification for Lithium-ion battery systems in collaboration with Systems, Electronics, and Software Engineering teams. * Development and implementation of EOL Test scripts on AVL Lynx to test battery performance according to specification. * Proficient in the use of battery pack cyclers and knowledgeable in DC power flow. * Work on EOL test specification for production to ensure the product is tested according to the specification while meeting takt time. * Create process profiles for all manufacturing stations in Manufacturing Execution System (MES), ensure all data is recorded and the process is followed. * Create work instructions for battery pack assembly, EOL station, and post EOL verification. * Work on PFMEA in collaboration with manufacturing, systems, and quality teams. * Troubleshoot and debug issues using CANalyzer and OEM software. * Knowledge of 3-phase systems, complex power flow, energy conversion via switch-mode power electronic circuits: DC/DC converters, DC/AC converters, electromechanical energy conversion, Operating principles of Direct Current (DC) Machines, Synchronous Machines, and Induction Machines. * Allen-Bradley PLC-5, SLC 500, and ControlLogix 5000 with RSLogix (5, 500, and 5000), SoftLogix 5800, 1734-Point I/O, and RSLogix Emulate 500 software. * Write and debug PLC ladder logic and create Human Machine Interface (HMI) using factory talk view studio. * Use Object-Oriented Programming languages (C++/Java) to design, code, and maintain software applications with emphasis on writing code that is organized, structured, modular, and documented. * Software applications to automate manufacturing operations including but not limited to: * communicate with MS SQL server and process traceability data * communicate, control, and query test equipment using RS232 * communicate and process data from OPC servers * Design EOL test flow for high voltage batteries while ensuring operator safety. * Use software development, test specification, etc. knowledge to audit supplier's test software and equipment to provide input in increasing software robustness and integrity of EOL systems in Production. * Adhere to federal and state regulations. * Adhere to all company policies, processes, and procedures. * Performs other duties as requested, directed, or assigned. * Predictable and reliable attendance. Position Qualifications * Minimum of five (5) years of previous experience working with battery testing and validation. * Knowledge of centralized and distributed servers, proficient in the use of open-source code and libraries, working knowledge of CAN communication. * Knowledge of 3-phase systems, complex power flow, energy conversion via switch-mode power electronic circuits: DC/DC converters, DC/AC converters, electromechanical energy conversion, Operating principles of Direct Current (DC) Machines, Synchronous Machines, and Induction Machines. * Effective communicator, capable of concisely presenting highly technical test data to internal and external customers, and cross-functional teams. * Capable of leading multiple programs. * Adept in data processing and statistical analysis; particularly with lithium-ion test data. * Experienced with the handling of both low and high-voltage lithium-ion battery systems. * Educated on common lithium-ion cell, module, and battery pack test certifications. * Capable of carefully maneuvering large battery packs with the proper

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