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BioFire Diagnostics, LLC. Formulation Team Lead - Night Shift D in Durham, North Carolina

Position Summary:

The Team Lead position is responsible for front-line leadership of a team engaged in the operation of high speed manufacturing/packaging equipment and/or process-driven Reagent formulation. The Team Lead position includes all aspects of production work including inspection, maintenance, cleaning, troubleshooting and repair of manufacturing/process equipment. Team Lead assists in the development of employees and drives accountability for team performance metrics and projects. The Team Lead position includes

  • All aspects of production/packaging and maintenance work including inspection, maintenance, cleaning, troubleshooting and repair of manufacturing/process equipment

  • Assist in the development of employees

  • Drive accountability for team performance metrics and projects

  • Effectively leading quality initiatives critical to the department’s ability to improve manufacturing processes

  • Improve departmental productivity, efficiency, and product quality

  • Reduce manufacturing costs/scrap

    Primary Responsibilities:

  • Leadership

  • Serve a back up to the Supervisor (or higher) when needed

  • Develop manufacturing team

  • Inspire and motivate manufacturing team to achieve top performance as a team

  • Inspire and promote self-growth and internal development within the team

  • Assist in management of daily activities i.e; scheduling production activities & Daily shift tie-in meetings

  • Generate reports, charts and KPI's and interpret the data to identify problems, and proceed with proper decision making

  • Conduct staff meetings daily or as needed, keeping records/documentation of what is discussed

  • Production

  • Formulation: Operate and maintain highly automated process batching equipment with HMI/SCADA interfaces used for chemical weighing and reagent formulation in a cGMP compliant manner

  • Provide feedback on design and operation of equipment to optimize manufacturing

  • Check equipment during production runs for proper performance and assures the equipment is maintaining standard speeds and process times

  • Troubleshoot simple to moderate equipment related issues

  • Quality

  • Right First Time (RFT): minimal deviations and error free performance

  • Ensure that all batch paperwork is completed in an accurate, thorough, and timely manner

  • Execute production activities per approved Manufacturing Directions while maintaining compliance with all job related SOPs

  • Assist with manufacturing deviation analysis, CAPA actions and other process equipment related quality concerns

  • Perform self-audit of rooms and processes

  • Train and certify teammates on production processes and procedures

  • Documentation / Training

  • Utilize SOP and documentation to record data manually or through identified software applications

  • Assist in the development, revision of manufacturing procedures and training programs for manufacturing employees.

  • Ensure overall team training is maintained current for processes and procedures relevant to all area activities

  • Coordinate cross-training among roles to create staffing flexibility and increased depth.

  • Safety

  • Comply with all safety policies and procedures at all times

  • Appropriately use PPE (Personal Protection Equipment) as required to perform routine and non-routine duties.

  • Monitor workers on site during production activities to ensure adherences to ethics and safety procedures

  • Continuous Improvement

  • Lead and promote continuous improvement through team and individual initiatives

  • Identify areas of deficiency and implement practices to improve employee safety and to reduce the cost incurred through excessive scrap, poor workflow/process design and others

  • Serve as a project team member to reduce scrap, increase product quality, decrease operational costs, and improve departmental efficiency/productivity

    Serve as change agent by driving the required cultural transformation and the adoption of successful process improvement practices. Diagnoses barriers to project success and facilitates resolution

  • 5S: Maintain all work areas in a well-organized, clean and tidy manner at all times in compliance with cGMP requirements

  • Other Duties

  • Contribute to team goal development, status tracking and communication by providing feedback to the direct manager for the PMP (Performance Management Program) process

  • Work with other departments and assist with executing validation protocols associated with manufacturing/packaging equipment and procedures including revalidation as scheduled or required to maintain systems in a validated state

  • Partner with maintenance staff to perform routine and preventative maintenance activities to include inspecting, lubricating, adjusting of manufacturing equipment in a timely basis to ensure reliability and minimize the incidence of unplanned downtime to production equipment

  • Communicate with Materials Management, Production Operations, and Quality Control on a daily basis to ensure the timely and efficient production of all of our customer requirements

  • Perform other duties as assigned by Management

    Education, Skills, & Experience:

  • High school diploma/GED with minimum of 3 years in a regulated production/operations environment

  • A basic chemistry and lab application experience strongly desired

  • Background in Bulking and/or compounding in food, supplement, cosmetic, medical device, or pharmaceutical chemical formulation is desired.

  • Familiarity with measurement scales, mixing, blending, chemical mills and other formulation manufacturing equipment strongly desired.

  • Knowledge of and experience in following OSHA regulations (LOTO, electrical safety, etc.) preferred.

  • Knowledge of FDA and/or GMP regulations preferred.

  • Mechanical background preferred.

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